Man, that side-loading headache is super relatable. I ran into the exact same issue a couple years back when I automated the access panel on my old camper's storage bay. Straight-line actuators hate any kind of angle shift, and even tiny misalignments turn into big wear over time. What ended up saving mine was keeping the motion path as straight as possible and using linear actuator selection
https://www.progressiveautomations.com/en-eu/pages/standard-linear-actuators from places like Progressive Automations—they've got decent options with built-in durability and enough force variety to avoid pushing them to the limit. I paired one with a simple slotted guide rail so the panel could float a bit laterally without fighting the actuator rod. Not perfect, but it cut the binding way down and it's still going strong after a few seasons of rain and dust. Just my two cents—over-engineering the linkage can sometimes make it worse if the tolerances stack up wrong.